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DESIGN GUIDE

Flat Air Bearing
Design and Installation Guide

This guide provides engineering best practices for the design, preload configuration, and installation of OAV Flat Air Bearings. Follow these recommendations to achieve optimal performance, stiffness, and accuracy.

01

Typical Configurations

Common flat air bearing arrangements used in precision motion systems.

bearing configuration square

Square (4 Bearing)

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  • Good load distribution

  • Space efficient

  • Widely used configuration

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preload flat air bearing diagram

Triangular (3 Bearing)

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  • Good stability

  • Compensates for momen​ts

  • Common for large platforms

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bearing configuration dual

Dual (2 Bearing)

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  • Simple linear support configuration

  • Works for guided or constrained motion

  • Requires external stability or guide system

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Design & Installation Guides

Roller Air Bearings​

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Thrust Air Bearings

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Air Bushings

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Flat Air Bearings

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Modular Air Bearings

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Tapered Air Bearings

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Foil Air Bearings

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Linear Guide Air Bearings

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Epoxy Bonded Air Bearings

Download Full Design Guide (PDF)

Complete technical reference document

02

Preload Methods

Flat air bearings can be preloaded in several ways depending on the application.

bearing configuration

Opposite Bearings â€‹

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  • Bearings mounted opposite each other

  • Highest stiffness and load capacity

  • Surfaces must be parallel

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bearing configuration with weights

Weights​

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  • Constant downward force

  • Simple and effective

  • Minimum 3 bearings recommended

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bearing configuration with magnets

Magnets​

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  • Good for low mass applications

  • One magnet on bearing, one on guide

  • Reduces overall weight

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Frictionless vacuum preloaded air bearings

Vacuum​

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  • Uses vacuum to preload bearings

  • Better control of air film thickness

  • Improves system stiffness

03

Surface Requirements

Flatness, surface finish, and air gap are critical for optimal performance.

surface requirements
minimum functional threshhold

04

Air Gap Ratio Guidelines

Surface error expressed as a percentage of nominal air gap.

air gap ratio guide

05

Guide Surface Finish Requirements

Ra values for the bearing guide surface.

guide surface finish specs
Polished Metal Surface_edited.jpg

06

Design Tips & Considerations

Follow these key points to achieve optimal bearing performance and system stability

Keep the resulting force of the load in the center of the bearing

Use 3 bearings for best stability on a flat surface

Avoid 4 bearings on flat surfaces. May cause over-constraint. 

Smoother surfaces improve performance and extend life. 

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