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Ultra-Precision Stacked XY Air Bearing Platform

Ultra-Precision Stacked XY Air Bearing Platform
Pre-Integrated Motion System Design and Installation Guide

Engineering Tools

Access free engineering calculators for load capacity, stiffness, air consumption, motor sizing, preload analysis, and other air bearing design tools.

The DOV-150-150-XY-MXXX is a compact, ultra-precision XY planar air bearing platform formed by stacking two OAV Profile Dovetail-Series Air Bearing Rail Guides in an orthogonal configuration. This architecture delivers coordinated planar motion with exceptional straightness, stiffness, and smoothness, making it ideal for applications where space efficiency and deterministic positioning are critical.

Each axis incorporates OAV’s porous graphite air bearing technology, providing uniform air distribution and true non-contact motion. Vacuum preloading actively constrains the bearings, resulting in high structural stiffness, excellent damping, and outstanding repeatability—without friction, backlash, or mechanical wear. The dovetail rail profile ensures inherent guidance stability and precise orthogonality between stacked axes.

Manufactured from premium aircraft-grade materials and finished to extreme flatness and linear accuracy, the DOV-150-150-XY-MXXX is factory-matched and aligned to preserve precision across the full travel range. The platform is delivered ready to install, requiring no field adjustment and maintaining performance over time with zero maintenance.

An integrated air-actuated locking brake function, achieved through controlled air bearing pre-tensioning, allows the stage to securely hold position when required—without introducing mechanical contact or compromising accuracy.

Clean, vibration-free, and maintenance-free, the DOV-150-150-XY-MXXX is ideally suited for precision optics, semiconductor processes, advanced metrology, and research systems requiring ultra-smooth planar motion.

Key Features

Stacked XY configuration using two DOV-150-150 dovetail air bearing rails

Porous graphite air bearings with uniform air distribution

Vacuum preload for high stiffness, stability, and repeatability

True non-contact, frictionless motion

Integrated air-actuated locking brake

Aircraft-grade materials with ultra-flat precision surfaces

Factory-aligned, turnkey, maintenance-free platform

Performance Note: Load, stiffness, flow rate, and moment values are based on testing at 60 PSI supply pressure. Actual performance may vary depending on shaft quality, mounting method, air supply stability, and application conditions.

Title

Specification

Part #

DOV150150XY

Input Pressure

20 – 100 PSI (0.14 – 0.69 MPa)

Local Straightness

.25 μm per 25 mm travel

Maximum error

2 μm per 1000 mm travel

Flatness

.0005 mm or .00002 in

Carriage Size

150 mm x 150 mm

Travel

50 mm/100 mm/200 mm/300 mm or Custom Travel

Guidebar Length

Custom

Assembly Height

110 mm

Carriage Weight

1.3 kg (2.9 lb)(Each)    2.6 kg (5.8 lb)(Both)

Total Weight

4.10 kg (9.8 lb)(100 mm travel)

Z direction Load

704 lb (3130 N)

Y direction Load

304 lb (1352 N)

Air Flow

17 NLPM

Pitch

285 lbs-in (32 N-m)

Roll

324 lbs-in (37 N-m)

Yaw

140 lbs-in (16 N-m)

Y Stiffness

670 N/μ

Z Stiffness

730 N/μ

Encoder

50 nanometers per count

Ironless Motor

Peak force: 36 N Continuous: 10N

Current

Peak: 3.1 A Continuous: 0.83 A


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